Direct-to-Dough Print Module

A single-pass inline direct-to-dough printing module for integration in a production line for full-color decorative printing on media before baking.

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A single-pass inline direct-to-dough printing module for integration in a production line for full-color decorative printing on media before baking.

A single-pass inline direct-to-dough printing module for integration in a production line for full-color decorative printing on media (semi-fabricated dough products) before baking; each print module includes 4 Ricoh MH5420 print heads and a set of DPS-Innovations control electronics to ensure high accuracy printing position with respect to main production line. The print module is equipped with a continuous ink supply system and a PC-based control station with a file preparation and color correction (RIP) program.

Technical Parameters and Requirements: 

  • Single pass print module with Continuous Ink Supply System (CISS); 
  • 4 Ricoh MH5420 print heads; 
  • 1 set of control electronics; 
  • Built-in vacuum generation system; 
  • Built-in ink pumping system; 
  • Ink tanks with 1L capacity; 
  • Printing speed: min 20 m/min, max 50 m/min;  
  • Printing resolution: 600х600 dpi; 
  • Printing width: 54 mm per print module; 
  • Color scheme: CMYK; 
  • Dimensions: adjustable; 
  • Automatic cleaning (optionally).

Features and Benefits 

1. Ink supply to print heads; 

2. Control of the availability and maintenance of an optimal ink level in the system; 

3. Vacuum generation system to ensure stable parameters of the print head meniscus at each moment of time regardless of the location of the main ink tanks; 

4. Continuous circulation and mixing of inks helps to avoid the problems with the settling of heavy pigment in the print head and ink containers; 

5. The system of receivers and emergency sub-tanks prevents the ingress of ink into the vacuum system, ensuring high reliability of the system; 

6. The compactness of the system due to the placement of sub-tanks in one housing;

Visualization

A direct-to-dough print module for integration in a production line for full-color decorative printing on media (semi-fabricated dough products) consists of:  

  • Print module; 
  • 4 Ricoh MH5420 print heads; 
  • Control electronics set; 
  • Ink Supply System; 
  • Exclusive mechanical system 
  • GUI software.


Visualization of one print module

Visualization example of 20 print modules combination for the production line


Commercial Perspective

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